Container devanning is a crucial aspect of warehouse and logistics management. It involves loading and unloading cargo using sealed containers and heavy-duty machinery, such as counterbalance forklifts, to streamline the process.
So, how can you seamlessly integrate devanning into your international shipping operations? This guide will explain the devanning process and address common questions.
What is devanning?
Devanning, also known as unpacking or unstuffing, is the process of unloading cargo from a shipping container and sorting it for further distribution. It may include palletizing the goods, labeling them, and preparing them for distribution.
Container devanning can be performed manually or with automated equipment, depending on the shipment’s size and complexity.
Where are containers devanned?
Generally, a Full Container Load(FCL) shipment is devanned at the destination warehouse. For Less than Container Load (LCL) freight, devanning (or deconsolidation) occurs at a Container Freight Station (CFS).
What is devanning process?
Step 1: Container arrival and inspection
When the container arrives, a skilled team will inspect it to ensure it complies with regulations, verify volume requirements, and check for any transit-related damage.
Step 2: Cargo unloading
Once the inspection is completed, the container is unloaded using various methods and equipment, including counterbalance forklifts, pallets, etc. Attempting to devan without proper training can lead to damaged goods, facility damage, and injuries to other workers.
Step 3: Sorting and storing cargo
After unloading, the goods are sorted and stored in a warehouse or logistics center before being shipped. Logistics professionals carefully categorize the goods by type and destination, organize them for easy access, and ensure proper labeling, tracking, and handling procedures are in place.
A reliable shipping agent, such as Airsupply, can significantly reduce risks throughout the container devanning process. Their experienced team can expertly handle the unloading and removal of various cargo types without damaging the container walls or the goods inside.
How much are the devanning charges?
Devanning charges can vary based on several factors, including the type of goods, the complexity of the process, and the service provider.
But the typical devanning charge elements are always as below:
- Container size: 20-foot, 40-foot, or 45 High Cube containers.
- Type of Goods: Hazardous materials, fragile items, or perishable goods may incur higher fees.
- Labor costs: The number of workers required and the duration of the process.
- Specialized equipment used.
- Storage time: Charges can increase if goods are stored for extended periods before or after devanning.
- Location: Rates vary by geographical location and specific port or warehouse facilities.
Example of container devanning charges
Let’s say you are shipping a 40-foot container of toys to a warehouse in Los Angeles, CA.
Factors:
- Container Size: 40-foot
- Type of Goods: Toys (non-hazardous, standard handling)
- Labor Costs: $25 per hour per worker
- Equipment: Forklifts at $50 per hour
- Storage: $20 per day for storage
Process:
- Labor: 2 workers for 4 hours
- Equipment: 1 forklift for 4 hours
- Storage: 2 days
The general formula for calculating devanning charges can be:
Total devanning charge=(Labor Cost×Labor Hours)+(Equipment Cost×Equipment Hours)+(Storage Cost×Storage Days)+Miscellaneous Charges
Therefore, using the given case study details:
Labor cost= 2workers×4hours×$25per hour=$200
Equipment cost= 1forklift×4hours×$50per hour=$200
Storage cost= 2days×$20per day=$40
Total container devanning charge= $200(Labor)+$200(Equipment)+$40(Storage)=$440
This example provides a general framework, but actual costs vary widely based on specific circumstances and service providers. Always consult with your logistics provider for detailed and accurate pricing.
The benefits of efficient container devanning
- Devanning reduces logistics costs by minimizing manual labor and optimizing storage, especially with automated solutions.
- Faster devanning speeds up supply chain processes, allowing quick response to market demands.
- Precision handling during devanning lowers the risk of product damage, particularly with automated systems.
- Efficient devanning maximizes warehouse space by effectively organizing goods as they are unloaded.
Safety measures and best practices in devanning
Adhere to all safety protocols
It’s essential to follow strict safety protocols to guarantee a smooth shipping process and protect everyone involved in devanning. These measures include:
- Clearing the area before starting the devanning process.
- Ensuring the container is on an even surface before entry.
- Checking for unsecured or heavy items that could fall.
- Arranging the container for clear worker access and free movement.
- Ensuring all crew members wear the required safety gear.
- Providing ample lighting so workers can see clearly.
- Briefing and training crew members on all safety procedures and proper techniques.
Outsource devanning
Due to the time-intensive nature and expertise required for container devanning, many businesses outsource this task to third-party logistics (3PL) or freight forwarding companies.
By doing so, your brand can benefit from a team of professionals who ensure the devanning process is executed safely and efficiently, optimizing both time and cost.
When choosing a logistics partner, consider these questions to evaluate potential providers:
- Does the team have the skills and expertise to handle your type of cargo, whether large or small, fragile or durable?
- Are they experienced with equipment like forklifts, ladders, slip sheets, ramps, and more?
- Can they meet your weekly, monthly, or periodic devanning needs?
- How do their rates compare with other 3PLs and devanning services?
- Do they offer transparent pricing with no hidden fees and provide good value for money?
Alternatively, you can contact our ASLG logistics expert directly.
We offer comprehensive solutions for customs clearance, one-stop shipping, and smooth container devanning, ensuring efficient and cost-effective handling of your cargo.
With a skilled team, state-of-the-art equipment, and transparent pricing, ASLG is well-equipped to support your logistics requirements and enhance your supply chain operations.
